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Hi Everyone,
Well, if you live in Minnesota you that today is a cold day and as my shop isnt heated, its like working in Dantes frozen hell. Wow, its cold down there.

Anyway in spite of the cold I went down to work on the locust bowl and a new piece out of myrtle wood.

Disasters, both of them.

The locust bowl is meant to be a gift for a good friend of mine who is an ardent coffee drinker so I made the box larger than the tea boxes I usually make. The turning of that went well and the wood dried with only a little distortion. It only needed a top and it would be done.

Well I made the top out of some clear pine because I thought the vanilla color of the pine would contrast well with the locust wood bottom.  To make a long story short, it looks like a giant pancake sitting on top of the locust bowl. Heres a photo:


Crappy design.

I decided to stop turning it and just to look at it a day or two to see if it can be salvaged so I took it off the lathe and started working on the myrtle wood box.

I began the myrtle box last week. It was a small square piece of wood that I turned down into a cylinder and then I rounded the edges. After about 30 minutes worth of work it looked like a roll of toilet paper (and I will spare you a photograph of that).  So I set that aside and later in the week decided to reshape it and add a lid out of red birch. After about an hour of turning, shaping, and sanding I now have a myrtle wood box that looks like a hand grenade:


...and after all that work, the lid is too loose. <sigh>

So I took a long look at the pancake and the hand grenade together:




...and decided it was time to go upstairs, have some hot soup, take a warm shower and warm up, and go watch a David Lean movie.

Tomorrows another day.  Thank heavens.

More tomorrow,
VW

Hi Everyone,

I was in the shop this afternoon looking at the silky oak pieces that have been drying in preparation for the tea box I am planning to make for my cousins husband Leon, and I decided that the wood was dry and stable and so it was time to begin the turn.

Here are the photos and discussion for the outer lid:

Here are the basic pieces of wood for the box. They consist of the box, an inner lid, and an outer lid. Ive been nervously drying this out in the shop as this is a critical step. The box parts are going to have to fit precisely so if there is the slightest bit of moisture still left in the wood and it dries out after Ive shaped the pieces, the parts wont fit and I wont be able to put them back on the lathe for adjustment.

Ive been drying these pieces in the shop for weeks now and they feel light enough and they havent distorted so I think now is the time to go:


This is the outer lid in its rough cut state:

 Here is the lid on the lathe. Im going to hollow out the underside of the lid and true up the face of the blank:


Here is the blank after the face has been flattened. Time to hollow it out. The pencil lines indicate the thickness of the walls of the lid, which is 7mm thick:


Hollowing only took a few minutes as this wood is soft and the blank itself is small in diameter. One thing that was important was the rim of the lid. The inside walls of the lid have to be parallel with the outside walls so it will fit properly over the box. After I finished hollowing it out, I sanded it with a sanding mop. These are nifty gadgets that enable you to sand an irregular surface:


This is the finished underside of the lid:


Next, I took the lid off the lathe and attached the box and got it ready to turn. The pencil lines on the side of the box and the first line on the edge denote where I am going to remove wood so that the outer lid will fit flush with the box portion of the tea box:


In this photo you can see how the rim is being created. This is another critical step as the lid has to fit very snuggly so I can use the box to turn the top and sides of the outer lid (youll see what I mean shortly):


And here is the finished box:


Now Ive fitted the top on the box. They fit very tightly for this next step which it the  shaping of the sides and the top of the lid:


Here Ive placed the box and lid between centers for turning:


And here are the sides of the box. You can see they match up:

 And here is a photo of the outer box having been shaped, and sanded. Its ready for a finish, which well do later:


Im unable to add more photographs to this posting so Ill end this and start another and show you how the turn was finished.

VW

One...Two...Three...Spring has arrived in Wisconsin! And the peasants rejoice. Spring and the return of reasonable temperatures means more time for me in the shop. This has been my first year with my shop located in a different place than my home, and getting to it in the winter was very difficult at times. But all that is past now and I can make it out there with regularity again, and I am thankful.

One of the first things that needed to happen was kind of a spring cleaning project, and that was fixing the leg vise on my Nicholson workbench. Back in early December I was working out in the shop and had my vise, made from construction grade pine, crack. (You can read / reminisce with me about it HERE) I knew the pine was not ever going to be a long term answer anyway, but it held up through a lot of regular use for a couple years. I had some 5/4 white oak about 11" wide and I decided to use that to rebuild.
The first part of the process was removing the old vise. I unscrewed and removed the bench screw hardware and then I too a flush cut saw and cut the parallel guide off/ There was nothing wrong with the parallel guide I figured that I might as well reattach it to the new vise and make good use of it

 The next step was to measure out and cut the white oak board to the over all length I needed for the vise. I cut it about 2 inches longer than needed, and Ill explain more why I made that choice later. At any rate a crosscut saw and the saw benches made pretty quick work of this break down.
 I then went to work getting the roughness out of the board. This white oak was only rough sawn when I bought it and it has been tough to work with, It has been especially hard on my plane blades, causing me to sharpen the hell out of them regularly. This time I chose to attack with the belt sander instead. It still took a good amount of work.
 When I was planning for cutting the board to length I ran across this knot placed perfectly in the center of the board. I really had to plan around it or the board wouldnt be of use for long. I couldnt place the knot in the skinnier, lower leg section of the vise because I was worried it would be a weak point and result in another catastrophic crack very quickly.
 the only thing I could come up with was to center the hole for the bench screw and allow the drilling for the screw to eat up the knot.
 So heres the oak, sanded to "smooth enough for me." I used the old vise to trace the pattern onto the new vise.
 I also traced out the location of the mortise hole for the parallel guide. I grabbed the bench chisels and went to banging out the hole.
 After test fitting the parallel guide to make sure I had fit right I went to cutting out the narrower leg portion of the vise. My small bandsaw just doesnt have enough clearance to perform this so I cut out the form with a jig saw.
 I did not cut the slanted top cut at this point. After I cut the narrow portion I used the belt sander to smooth and even out the sides, making sure I maintained a smooth line and transition from the fat top to the skinny bottom, (theres a joke in there somewhere, but Im not sure Im the guy to tell it) Then I drilled the holes for and attached the bench screw, slid the parallel guide in place temporarily and cinched the new vise into place.

Now I still had not cut the angled top cut. This is what I was waiting for because it was important to get it right. there was no guarantee this vice would fit exactly the same as the previous one I had templated from. I wanted to make sure the vise top cut and the bench top were the same. So I put it together and then scribed the line for the right cut on the back of the vise, Then I took it apart again and took all the hardware off. Grabbed the crosscut saw again from before and made the diagonal cut following the mark I scribed.
 Now I knew this oak would hold a crisper edge than the original construction lumber had and I didnt want to cut myself with in at all. So I threw the vise board face up on some bench cookies and went around it with a cove bit, using about three passes to get to the depth I preferred
 Then I hooked everything up for good, secured the parallel guide with a single finishing nail to hold it secure and give it a pivot point. I love this picture of the new vise holding the old vise board in its crush.
 Now since I have built the bench edge planing has been an issue with this vise. If the board is a little long I cannot clamp it tight enough to hold the board rigid in place against the weight of my handplaning. I have thought about this problem for a long while and pondered many solutions, from a sliding deadman retrofit in place to a placing a whole new wide front apron board with a variety of holes drilled for deadman, peg like support and the use of holdfasts.

As I was thinking about it I was looking at the pieces of oak I had recently cut from the narrow sections of the new leg vise. So I cleaned them up, planed them to equal width. Using an bevel gauge I set the angle of tehe end cuts to match the angle of the legs. I drilled a series of 3/4" holes all about 2 inches apart. I had to join up the two pieces because neither one was long enough to do the job on its own.
 I then dug out the pocket hold jig and drilled some passages into the backside of the board.
 I then secured the deadman board to the bottom of the bench with some glue and the pocket screws. I stepped back and decided that it looked pretty damn nice.
 I found I like to use a holdfast to do the support most of the time as a few raps of the mallet and it adds some grip of its own
 Well thats it for the repair and improvement, With luck the vise will last me a bit longer than 2 years this time around. If not. . .  I guess itll be back to the drawing board time.Its important that I remember to think about this bench regarding its original intentions. An experiment. Well let the experiment continue.

Cheers
Oldwolf

Up until moving to this house, my middle child has almost always had to share a bedroom with either her older or younger sister. Once she managed to secure a space of her own here we began to realise that, other than her bed and a small book shelf, she had no real furniture to call her own. Well I had to fix that with a quickness. I didnt give it much thought, it was something to move out of the way as I was converting the garage into a shop. It worked well to set things on. Then Fayth was hanging out with me in the shop and asked me what I was going to do with it.


"Im not sure," I said, "Its solid wood so I dont want to throw it away, but I dont have room for it out here."

"Can I have it?!?"

"I suppose, Ill have to clean it up and put the drawer back together first."

If you have a thirteen year old daughter, youll know that the hugs and affection she lavished on you as a younger child become more rationed with age. It makes moments like that a little more treasured, how could I not dive into rehabbing the desk after the shop was set up.


It was a sad and beat up thing. Something had happened to break out the leg on one side. The drawer was in pieces.


Someone had used it as a saw bench in the past and cut two wedge shaped kerfs into the top both ending near the left front corner.


Water damage. Spilled paint. Oil and who know what other automotive products. Dirt. Dust. Cobwebs. All ground into the finish.


Im not sure I understand the purpose of the twine ties around the two legs, but I did find the construction interesting. The top is secured to a box (for lack of a better term) with pocket screws. The legs are held to the box with a dowel at each corner for alignment, and a carriage bolt and wingnut to hold it together.


Fortunately, almost all the parts for the desk had been saved in the drawer cavity.




There was also a really cool thing in the drawer cavity. Someone had used a single newspaper front page to line the bottom of the drawer. Probably close to the day it was brought home for the first time. The Milwaukee Sentinel from Saturday July 21st, 1956.


I just smile to think there were days where the soap box derby not only existed, but was a big enough deal to be front page news in Milwaukee.


 An extra little reward for me.

Ratione et Passionis
Oldwolf